automotive aluminum

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    Impression Technologies and FEV Develop Battery Housing Using Hot Form Quench Technology

    Impression Technologies collaborated with FEV, an automotive engineering company, to develop and present a battery housing concept for electric vehicles. The new concept utilizes Hot Form Quench (HFQ®) Technology in order to provide optimal space for energy storage. It will be manufactured and presented as a demonstrator in the coming months. “With our latest battery […]

  • Figure 1. A Tesla Model Y giga-casting. (Source: S. Munro.)

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    The Impact of Giga-Castings on Car Manufacturing and Aluminum Content

    By Alicia Hartlieb and Martin Hartlieb, Viami International Inc. Numerous studies, especially from Ducker-Carlisle, have shown that aluminum usage in light vehicles has been growing for decades, having surpassed 500 lbs (227 kg) per light vehicle in North America and 396 lbs (180 kg) per vehicle in Europe. Until now, castings have been the predominant […]

  • Novelis roll forming development line

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    Maximizing the Potential for Roll Forming

    Novelis Inc. started up a new roll forming development line at its automotive Customer Solution Center in Novi, a suburb of Detroit, MI. Novelis is the first flat-rolled aluminum company to invest in its own roll forming development line, which will enable the company to conduct research and development with the aim of meeting industry demand […]

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    Constellium to Supply Aluminum for 3D-Printed Components in Formula 1 Racing

    Constellium is working with multiple partners to supply Aheadd® CP1 aluminum additive manufacturing powder for the manufacture of highly efficient, compact, and lightweight heat exchangers for Formula 1 vehicles. The alloy was approved by Fédération Internationale de l’Automobile (FIA), the governing body over Formula 1 and other global motorsports, for use in Formula 1 cars beginning […]

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    Porsche Partners with Hydro to Lower the Carbon Footprint of Its Luxury Sports Cars

    Porsche AG signed an agreement with Norsk Hydro ASA to further reduce the carbon footprint of its luxury sports car models by using low-carbon aluminum and extrusions. In addition, the two companies will collaborate on an innovative value chain concept for battery materials and their recycling. “Porsche is working towards a net carbon-neutral value chain […]

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    Closed Loop Aluminum Recycling is a Key Driver in the Sustainable Cars of the Future

    By Alison Conroy and Thomas Rudlaff, Alumobility. A revolution in automotive sustainability is underway in the industry. The World Economic Forum and the World Business Council for Sustainable Development (WBCSD) have jointly formed the Circular Cars Initiative, which is charting the course towards a zero-emission future through new technology, materials innovation, efficient vehicle usage, and full life-cycle […]

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    Ronal Now Producing Recycled Aluminum Wheels for BMW

    Ronal Group has produced the world’s first light-alloy wheels made of 100% secondary aluminum for use on a vehicle in series production in cooperation with BMW Group. Manufactured at Ronal’s plant in Landau, Germany, the wheels are being utilized on the new MINI Cooper SE convertible. The wheels are comprised of 40% pre-consumer scrap (including […]

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    Audi and Novelis Investigate Circular Economy Strategies for End-of-Life Vehicles

    Audi completed its MaterialLoop joint project, which aimed to close the loop on more material cycles in the automotive industry. The company worked together with 15 partners from the research, recycling, and supplier sectors — including aluminum sheet and recycling company Novelis — to investigate the reuse of post-consumer materials from vehicles at the end […]