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    Friction Stir Welding and Spin Forming of Al-Li 2050 Plate to Produce Domes for Space Applications

    By Michael Niedzinski, Constellium. Introduction Friction stir welding (FSW) of Airware 2050 was investigated as a method for making custom blanks for spin forming large, single-piece flight articles. The objective of this study was to evaluate the behavior of 2050 parent material in addition to the FSW regions after spin forming and subsequent heat treatment. […]

  • Drawing of a man with multi-arms and a different tool in each arm

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    AI Capabilities to Assist Future Die Technician Expertise

    By Praveen Hewage, Benteler Automotive Norway, and Craig Werner, Werner Extrusion Solutions LLC. The die correction process relies heavily on input parameters of various dimensions. It follows a sophisticated and experience-based approach that requires a high level of technical understanding and manual skill (which was discussed in the two previous articles in this series, published […]

  • The Logan Aluminum can sheet production facility in Russellville, KY.

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    Logan Aluminum Improves Efficiency and Lowers Greenhouse Gas Emissions

    By Steven A. Wilkerson, Logan Aluminum, and Geoff Perdue and Steve Cherico, Wahl Refractory Solutions.  The drive for continuous improvement and the emphasis on the team concept are key to the success at Logan Aluminum, a major aluminum can sheet manufacturer based in Kentucky. This motivation propels the company to investigate and implement new technologies […]

  • a car driving into the light

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    Treading Lightly with Secondary Aluminum

    By Geoff Scamans, BCAST at Brunel University London and Innoval Technology. Vehicles must become inherently more efficient and lightweight if automotive OEMs are to meet global emissions targets. The implementation of aluminum has helped move OEMs toward this goal, and as a result, there has been significant growth in aluminum intensive vehicles (AIVs) over the […]

  • a road climbing some hills into the distance

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    Sustainability Drives Continued Automotive Aluminum Growth

    The Aluminum Association in cooperation with Ducker Carlisle published its 2023 North American Light Vehicle Aluminum Content and Outlook study in April 2023. This new survey of automakers and Tier 1 suppliers confirms that aluminum use will continue to grow in the automotive market throughout the end of the decade, largely fueled by demand for […]

  • Figure 1. Each of the extrusion lines is outfitted with fully automated handling systems.

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    Benkam Targets North American Architectural and Automotive Market

    Located in Tashkent, Uzbekistan, Benkam Alu Extrusions, part of AKFA Group, is the only major manufacturer of aluminum profiles in Central Asia. Launched by AKFA in 2015, Benkam is a dynamically evolving company that utilizes advanced technologies to meet internationally recognized standards (such as ISO). The company has a strong market presence in 15 countries […]

  • Figure 3. The Copenhagen Opera House in Denmark. (Photo: Nathan Siemers.)

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    Color Anodizing: A Less Daunting Challenge Than Perceived

    By Dr. Anne Deacon Juhl, AluConsult and AnodizingSchool. In many industries, companies often resort to paint instead of color anodized products due to the prevalent issue of color variation and lower costs. This practice poses two significant problems. First, painted surfaces are prone to chipping and peeling, rendering them less durable compared to anodized finishes. […]

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    AI Capabilities to Assist Future Die Technician Expertise

    By Praveen Hewage, Alumex PLC, and Craig Werner, Werner Extrusion Solutions LLC. The die correction process relies heavily on input parameters of various dimensions. It follows a sophisticated and experience-based approach that requires a high level of technical understanding and manual skill (which was discussed in the first article in this series, published in Light […]