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  • Rivian R1T electric pickup

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    The Value Proposition for Lightweighting in Electric Vehicles

    By Andrew Halonen, Mayflower Consulting LLC. Electric vehicles (EVs) and electrification of transportation in general are topics that dominate news outlets, magazines, and social media. OEMs, materials manufacturers, and those looking to capitalize on this new electrified economy are constantly sharing a barrage of information and data on new business models, the projected performance of […]

  • The exterior of the MoMA demonstrates the beauty of extrusions.

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    Lightweight Matters: Elevating Aluminum in Thailand

    A new Museum of Modern Aluminum (MoMA) has risen on the busy streets of Nonthaburi, Thailand. The project displays a stunning use of aluminum extrusions and pays homage to the history of aluminum in the country. There are about 40 extruders in Thailand today with seven main extrusion companies, which account for 80% of the […]

  • FALCO is working to start up its first extrusion line for the production of hard alloys.

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    New Arizona Extruder to Produce Hard Alloy Profiles for the Aerospace Industry

    Located at the Lone Butte Industrial Park within the Gila River Indian Community near Phoenix, AZ, FALCO is a new women-owned and family-run extrusion company currently in the process of starting up its extrusion operations. The company aims to produce hard alloy products for the aerospace and other industries, with a high level of customer […]

  • An explosion occurred at the Suzhou Kunshan Zhongrong Metal Products facility in China in 2014.

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    Proper Handling and Management of Aluminum Fines

    By Alex Lowery, Contributing Editor. The accumulation of aluminum fines in manufacturing spaces is commonplace throughout the industry. Polishing, cutting, grinding, sawing, casting, shredding, melting, sanding, and conveyance are among the activities that can generate aluminum fines. For decades, aluminum fines were simply considered a nuisance—just a housekeeping issue to be swept up and placed […]

  • Elysis low carbon aluminum ingot

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    Elysis Moves Toward Commercialization of Inert Anodes

    By Andrea Svendsen, Managing Editor. Elysis, the joint venture formed by Alcoa and Rio Tinto, is making great strides toward the commercialization of its proprietary inert anode technology, which is said to be able to produce aluminum without any direct greenhouse gas (GHG) emissions. This would help to meet the primary aluminum industry’s need to […]

  • EGA potline extension project

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    Increasing Primary Aluminum Production Through Potline Extensions

    By Jean-Denis Carrier, Hatch, and Saif Alhashmi, EGA. Introduction Regardless of the market price, the aluminum industry has continuously been working to improve its cost position by optimizing the utilization of existing assets. This push for optimization has been especially true in the challenging market conditions prevailing since the global financial crisis of 2008. The […]

  • Figure 1. The Mk-5 personal eVTOL uses aluminum in its mainframe and fuselage due to the metal’s fatigue resistance, strength, and light weight.

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    Aluminum Innovation in Personal Aviation

    The idea of flying cars zooming across the sky has long been a futuristic dream of mankind. Now this dream is being realized in electric vertical take-off and landing aircrafts (eVTOLs). The new space race has begun, and instead of shooting for the moon, companies around the world are vying to produce electric aircraft that […]

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    Composite Aluminum Foam Technology for Safer Vehicle Structures

    In today’s automotive design environment, balancing vehicle structural safety against the need for lightweighting has become a ubiquitous challenge. Systems such as seat belt restraints, air bags, antilock braking (ABS), adaptive headlights, and emergency stop assistance technologies have made vehicles safer based on the reduced number of accident deaths per mile driven. But with all […]

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    Vobev Introduces Innovative Model for Aluminum Beverage Can Production

    By Andrea Svendsen, Managing Editor. Vobev is an innovative startup company that aims to shake up the beverage industry. The company is currently completing its massive manufacturing campus in Salt Lake City, UT, which will start up operation by the end of 2021. The facility includes both aluminum beverage can production and can filling—making it […]