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  • a road climbing some hills into the distance

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    Sustainability Drives Continued Automotive Aluminum Growth

    The Aluminum Association in cooperation with Ducker Carlisle published its 2023 North American Light Vehicle Aluminum Content and Outlook study in April 2023. This new survey of automakers and Tier 1 suppliers confirms that aluminum use will continue to grow in the automotive market throughout the end of the decade, largely fueled by demand for […]

  • Figure 1. A Tesla Model Y giga-casting. (Source: S. Munro.)

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    The Impact of Giga-Castings on Car Manufacturing and Aluminum Content

    By Alicia Hartlieb and Martin Hartlieb, Viami International Inc. Numerous studies, especially from Ducker-Carlisle, have shown that aluminum usage in light vehicles has been growing for decades, having surpassed 500 lbs (227 kg) per light vehicle in North America and 396 lbs (180 kg) per vehicle in Europe. Until now, castings have been the predominant […]

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    The Potential for Magnesium Forgings in Automotive

    By Andrew Halonen, Mayflower Consulting LLC. In the world of product development, many materials are available to pick from, yet companies tend to play to their favorites. In metals, these materials range from exotic to common, from low density to high, and they are processed into different forms. The majority of car components — from […]

  • Aluminium Business Summit

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    Successful ALUMINIUM Business Summit Leads to a Bright Trade Show Future

    At the end of September, the ALUMINIUM Business Summit in Düsseldorf, Germany, premiered as a hybrid event, featuring both in-person and online presentations. Jointly hosted by Aluminium Deutschland, European Aluminium, CRU Group, and the ALUMINIUM trade show (via Reed Exhibitions), the event was conceived to provide a combination of condensed, cutting-edge information and top-class networking. […]

  • Ford Mustang Mach-E

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    Electric Vehicle Material Selection for Chassis and Suspension Components

    By Andrew Halonen, Mayflower Consulting LLC. Regardless of whether a vehicle features an electric or internal combustion engine (ICE), there are many factors that affect the fuel efficiency and range in its design. Efficiency losses can come in many forms, but are generally affected by factors such as aerodynamics, rolling resistance, friction losses, and weight. […]

  • Jaguar I-Pace outside charging - electric vehicles drive aluminum demand

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    Aluminum Continues Unprecedented Growth in Automotive Applications

    By Andrea Svendsen, Managing Editor. Demand for aluminum in the automotive industry is continuing its growth trajectory, according to a new report from DuckerFrontier, 2020 North American Light Vehicle Aluminum Content and Outlook. The report notes that aluminum content is expected to grow to 514 lbs per vehicle by 2026, up by 12% from 2020 […]

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    The Future is Electric

    By Andrea Svendsen, Managing Editor. Conventional combustion engine vehicles may be phased out over the next two decades. The U.K., France, and Norway announced that they will ban the sale of fossil-fuel cars in the coming decades, along with China, which is also planning to stop the sale of fossil-fuel vehicles (although no timeline has […]