Matalco Inc., a division of the Giampaolo Group, started up production at its new $80 million remelt and casting facility in Wisconsin Rapids, WI — making it the company’s fifth production plant in North America. The greenfield facility is capable of producing over 250 million lbs of billet or rolling ingot per year and is […]
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Cover Billet being removed from the casting pit at Matalco’s new remelt and casting facility in Wisconsin Rapids, WI. The new facility is capable of producing 250 million lbs of billet per year and is part of a larger expansion project across North America. Articles Matalco Launches New Remelt Plant in Wisconsin: Continues Massive Expansion […]
Western Extrusions, located in Carrollton, TX, manufactures and supplies quality aluminum profiles to a variety of industries and markets, including building and construction, transportation, consumer durables, electrical, and distribution. Recently, the company completed the construction and start up of its first casting facility. The new casthouse empowers the company to have control over its own […]
Cover Casting of aluminum billet at Western Extrusions’ new casthouse in Carrollton, TX. The new automated casting line enables the extruder to control its own billet supply, increase its use of recycled scrap, achieve high sustainability, and ensure the safety of its personnel. See article on page 6. Articles Western Extrusions’ New Highly Automated Casthouse […]
Matalco Inc., a division of the Giampaolo Group of Companies, is currently investing $53.5 million in the construction of a new remelt facility in Franklin, Kentucky, as part of its larger investment project to expand production across the U.S. Operating under the name Matalco Kentucky LLC, the plant will be housed within a 461,000 sq […]
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Cover Aluminum profiles coated using the sublimation process at Benkam Alu Extrusions in Uzbekistan. The company is currently launching a massive multi-year expansion project, which will increase its extrusion, surface finishing, and fabrication capacities. See article on page 6. Articles Benkam Launches Multi-Year Expansion to Increase Extrusion Capacity Page 6 Aluminum Cross Members for Weight […]
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Cover Emirates Global Aluminium (EGA) began producing aluminum using power from a massive solar plant in the UAE. The company has started selling its solar aluminum, with BMW being its first customer. (Top photo by DEWA, bottom photos by BMW.) Articles Tables/Primary Aluminum Industry in the Year 2020 By Rudolf P. Pawlek Page 6 Casthouse […]
The aluminum casthouse is where aluminum wrought processing and shape casting begins, and there are many casthouse functions to consider. Scrap sorting, decoating of organic coatings on scrap, remelting, alloying, melt purification by refining and degassing, grain refining, melt transfer to casting station, casting by direct chill or other means, ingot heat treatment, and dross […]
By Lutz Müller, Bharat Forge Aluminiumtechnik, and Robert B. Wagstaff, Oculatus. Introduction Bharat Forge Aluminiumtechnik (BF-AT), located in Brand-Erbisdorf, Germany, recently completed the construction of a new melting and casting facility in 2019. The new facility is capable of producing approximately 30,000 tonnes per annum of Horizontal Cast Material (HCM™), a forging stock product destined […]
