automotive aluminum

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    October 2023

    Cover The Maserati MC20 Cielo convertible supercar features structural aluminum components as part of its mixed-material strategy to improve performance and lighten weight. The ICE version has the most aluminum in its class segment. The MC20 Cielo with 621 horsepower engine can propel the car from zero to 60 mph in 2.9 seconds, seemingly lifting […]

  • Figure 3. A skilled worker machines large structural applications for an automotive application. (Source: Pennex.)

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    Rising Demand for Completed Components and Assemblies in the Automotive Extrusion Market

    By Mark Butterfield, Metal Exchange Corporation. Editor’s Note: This is the fourth in a series of six articles in which the author will explore opportunities for the aluminum extrusion industry in the automotive market. The series will specifically address the supply chain, raw material supply, extrusion, fabrication, and assembly. Demand for an Expanding Value Stream […]

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    Shape Corp. to Offer Advanced Roll Formed Aluminum Auto Parts

    Shape Corp., a global tier-1 supplier and pioneer of roll forming technology, is proud to announce advancements in the application of complex roll formed aluminum applications for the automotive industry. In collaboration with Novelis, Shape can now offer a portfolio of roll formed aluminum components, including rockers, battery tray crossmembers, roof bows, and other structural […]

  • Novelis Scrap

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    Novelis and thyssenkrupp Materials Services Partner to Drive Automotive Circularity

    Novelis and thyssenkrupp Materials Services are planning to set new standards for end-of-vehicle-life recycling by developing a digital hub called Automotive Circularity Platform (ACP). The aim is for ACP to be an open platform that will enable access to larger quantities of high-quality recycling materials. The first step will include the creation of a prototype […]

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    Impression Technologies and FEV Develop Battery Housing Using Hot Form Quench Technology

    Impression Technologies collaborated with FEV, an automotive engineering company, to develop and present a battery housing concept for electric vehicles. The new concept utilizes Hot Form Quench (HFQ®) Technology in order to provide optimal space for energy storage. It will be manufactured and presented as a demonstrator in the coming months. “With our latest battery […]

  • Figure 1. A Tesla Model Y giga-casting. (Source: S. Munro.)

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    The Impact of Giga-Castings on Car Manufacturing and Aluminum Content

    By Alicia Hartlieb and Martin Hartlieb, Viami International Inc. Numerous studies, especially from Ducker-Carlisle, have shown that aluminum usage in light vehicles has been growing for decades, having surpassed 500 lbs (227 kg) per light vehicle in North America and 396 lbs (180 kg) per vehicle in Europe. Until now, castings have been the predominant […]

  • Novelis roll forming development line

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    Maximizing the Potential for Roll Forming

    Novelis Inc. started up a new roll forming development line at its automotive Customer Solution Center in Novi, a suburb of Detroit, MI. Novelis is the first flat-rolled aluminum company to invest in its own roll forming development line, which will enable the company to conduct research and development with the aim of meeting industry demand […]

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    Constellium to Supply Aluminum for 3D-Printed Components in Formula 1 Racing

    Constellium is working with multiple partners to supply Aheadd® CP1 aluminum additive manufacturing powder for the manufacture of highly efficient, compact, and lightweight heat exchangers for Formula 1 vehicles. The alloy was approved by Fédération Internationale de l’Automobile (FIA), the governing body over Formula 1 and other global motorsports, for use in Formula 1 cars beginning […]