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  • The melting and holding furnaces within the new Matalco casthouse in Kentucky.

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    Matalco Launches Remelt Facility in Kentucky

    Matalco Inc. completed the construction and startup of its seventh remelt facility, located in Franklin, KY, which will operate under the name Matalco Kentucky LLC. The $65 million investment represents the company’s third new plant project in the last eight years. The new plant will focus on the production of rolling ingot — affirming the […]

  • One of two 50 tonne tilting melting furnaces installed in SCM’s new remelt and casting plant. (All photos taken by Chip Jackson and Nick Harrison, SCM.)

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    SCM Celebrates 20th Anniversary with New Casthouse and Extrusion Line

    By Andrea Svendsen, Managing Editor. Service Center Metals (SCM), an aluminum extrusion manufacturing company headquartered in Prince George, VA, is celebrating 20 years of continuous operation this year. As the company moves into its third decade, it is completing a $127 million investment in a new remelt and casting plant and new extrusion plant near […]

  • Wagstaff rolling slab Figure 1. A 500 mm x 1,500 mm, AA3104 alloy ingot cast using APEX-GL technology at a rate of 120 mm/min.

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    New Mold Technology Provides Flexibility in Slab Casting

    Wagstaff, Inc., located in Spokane Valley, WA, is a leader in the development of direct chill (DC) casting of aluminum billet and rolling ingot (slab). With over 75 years of innovation, the company has a long history of research and development of new solutions for DC casting. Recently, the company introduced its new APEX™ technology […]

  • Matalco aluminum remelt plant

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    Matalco Launches New Remelt Plant in Wisconsin

    Matalco Inc., a division of the Giampaolo Group, started up production at its new $80 million remelt and casting facility in Wisconsin Rapids, WI — making it the company’s fifth production plant in North America. The greenfield facility is capable of producing over 250 million lbs of billet or rolling ingot per year and is […]

  • Figure 1. The Ellwood Aluminum team standing in the company’s new aluminum casthouse.

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    ARTICLE: Ellwood Embarks on a Journey to the Lighter Side with New Aluminum Casting Complex

    By Andrea Svendsen, Managing Editor. Ellwood Aluminum, a division of the 110 year old family-owned steel manufacturer Ellwood Group, has constructed and started up operation of its new secondary aluminum casthouse in Hubbard, Ohio (Figure 1). The new facility, which represents the company’s first entry into aluminum melting and casting, enables them to diversify their […]

  • HHMachine

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    Wagstaff is Increasing Its Manufacturing Efficiency

    Wagstaff recently purchased a high-speed, advanced machining center, increasing the productivity and efficiency of its 170,000 sq ft manufacturing center in Spokane Valley, Washington. The center is where the company develops, engineers, designs, and manufactures sophisticated molds, casting machines, automated systems, and ancillary equipment for the aluminum casting industry. The company selected H & H Machine Tools in Campbellfield, […]

  • Alro S.A.

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    Alro’s Continuous Investment Strategy Secures Leading Position

    By Goran Djukanovic, Aluminum Market Analyst & Consultant. Alro S.A., located in Slatina, Romania, is largest aluminum smelter in South Eastern Europe and among the largest integrated aluminum producers in Europe. Alro is able to maintain this leading position in the industry with its vertically integrated production capacity, access to competitively priced raw materials, and continuous […]

  • GARMCO

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    ARTICLE: GARMCO’s New Recycling Facility

    Editor’s Note: This article first appeared in the August 2017 issue of Light Metal Age. To read more articles from this issue, please subscribe. Gulf Aluminium Rolling Mill (GARMCO) successfully cast its first rolling slab at the new recycling facility constructed at its rolling complex in the Kingdom of Bahrain (Figure 1). The US$55 million […]