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  • Matalco Lordstown (Finished Goods Area)

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    Matalco To Construct Greenfield Aluminum Billet Facility in Wisconsin

    Matalco Inc., a member of the Giampaolo Group, plans to construct a new state-of-the-art aluminum billet manufacturing facility located in the Rapids East Commerce Center in the City of Wisconsin Rapids, Wisconsin. The $80 million investment will further strengthen and expand the company’s presence in the North American aluminum market. This is part of a larger investment […]

  • century-aluminum-sebree

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    Century Aluminum to Expand Its Sebree Casthouse with Scrap Recycling

    Century Aluminum Sebree LLC, a wholly-owned subsidiary of Century Aluminum Company, is investing in two new expansion programs at its Sebree, Kentucky, smelter, which will increase its production of both value-added and secondary aluminum. The programs will improve the smelter’s product mix by adding approximately 90,000 tonnes of additional billet capacity to the Sebree casthouse and to increase the […]

  • UC Rusal - Krasnoyarsk

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    ARTICLE: UC Rusal’s Largest Aluminum Smelter Increases Billet Production

    As UC Rusal’s largest aluminum facility, the Krasnoyarsk (KRAZ) aluminum smelter in Krasnoyarsk, Russia, has become a significant site for innovation within the company with improvements ongoing. In 2018, the company commissioned a new casting complex there for the production of large diameter billet. The company invested US$40 million in the construction of the casthouse […]

  • Ellwood Engineered Castings

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    Ellwood Group Expanding into Aluminum Casting

    Ellwood Group Inc., is constructing a new aluminum casting facility at its Ellwood Engineered Castings site in Hubbard, Ohio. The $60 million project will include the construction of a new 70,000 sq ft facility with advanced aluminum melting and casting capabilities. The plant will produce an estimated 150 million lbs of large extrusion billet and slab and […]

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    ARTICLE: Extrusion Productivity, Part I – Billet Geometry

    By Ken Chien and Paul Robbins, Castool; Chris Jowett, Rio Tinto Aluminium; and Yu Wang, Mechanical and Mechatronics Engineering Dept., University of Waterloo Introduction When extruders decide to install a new press they naturally consider the product mix and profile size and weight (lb/ft). Depending on the run-out table, this determines the ideal billet weight. […]

  • Rio Tinto Arvida

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    Arvida Casthouse Upgrades with Revolutionary Billet Casting Technology

    By Andrea Svendsen, Managing Editor. Rio Tinto produces aluminum billet used in the manufacture of profiles for the building and construction, automotive, and consumer durables industries. Most of this billet is sold to the North American market, with 60% going to the U.S. The company expects the automotive and transportation industries to be the main […]

  • Continuous homogenizing furnace

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    Constellium Expanding Aluminum Homogenizing Capacity in the Czech Republic

    Constellium Extrusions Dĕčín s.r.o. in the Czech Republic ordered a new continuous homogenizing furnace, including a helical ultrasonic testing station and billet saw for aluminum extrusion billets. The new furnace from Hertwich Engineering, a company of SMS group, will have a capacity of 9 tons/hour — considerably larger and more powerful than the 3 tons/hour furnace […]

  • Matalco - casting area

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    Matalco Plans to Expand with Several Greenfield Aluminum Casting Plants

    Matalco Inc., a division of the Giampaolo Group of Companies, plans to construct several greenfield aluminum remelt facilities for billet and rolling slab production and related processes and services. The new facilities will increase Matalco’s existing  capacity by approximately 75%, in response to growing demand from customers in underserved market geographies and requirements for increasing product range. In […]

  • Alexin Casthouse

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    Matalco Inc. Acquires Alexin LLC Expanding Its Aluminum Product Offerings

    Matalco Inc., a member of the Giampaolo Group of Companies, acquired 100% of Alexin LLC, an aluminum billet and rolling slab supplier based in Bluffton, Indiana. Alexin operates a 225 million lb casting plant, which will add to Matalco’s existing capacity in Brampton, Ontario (250 million lbs); Lordstown, Ohio (350 million lbs); and Canton, Ohio (180 million lbs). […]