Constellium SE successfully implemented laser-induced breakdown spectroscopy (LIBS) technology at an industrial scale at its Neuf-Brisach plant in France. Developed in collaboration with OSR GmbH & Co. KG, a German recycling specialist, and a premium European automotive manufacturer, this initiative marks a significant step in reducing carbon emissions in the automotive supply chain by increasing the use of recycled aluminum.
“Recycling aluminum scrap with the precision and scale offered by LIBS technology is an unprecedented leap forward for the industry,” said Dieter Höll, vice president Global Automotive at Constellium. “This innovative approach allows us to recover high-quality alloys from pre-consumer scrap, significantly reducing our carbon footprint and supporting our customers’ sustainability goals.”
One of the most significant challenges in automotive aluminum recycling is the proper segregation of alloy families, which are critical to maintaining material quality. Traditionally, mixed 5xxx and 6xxx alloys from stamping scrap were downcycled, limiting their use in high-value applications. LIBS sorting technology enables rapid and accurate sorting of aluminum scrap, achieving over 95% purity for both alloy families.
Constellium has already processed significant volumes of LIBS-sorted scrap, recycling it into high-quality aluminum solutions without compromising material integrity. This success showcases the industrial viability of LIBS sorting and its potential to transform aluminum recycling practices on a global scale.
Together, the two companies will continue to work on enhancements to the technology with the longer-term goal of extracting high value aluminum from end-of-life vehicles. This initiative aims to create a truly circular system for automotive aluminum, aligning with the industry’s shift toward a low-carbon economy.
Constellium, a full-service supplier of rolled and extruded aluminum solutions for the global automotive market, is supplying aluminum products for 1 in 4 vehicles produced in Europe and the U.S. The company supports automakers in producing lighter, safer, and more efficient vehicles and collaborates on recycling programs and research projects to advance decarbonization in the industry.