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April 2025

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COVER: Zach Fulton, coating manager at Dee Zee, is using a film thickness checker to measure the thickness of the coating just before the profiles are unloaded from the new powder coating line at Dee Zee’s plant in Iowa. This type of quality control is performed randomly to check if production parameters have been set correctly, as the equipment works in full automatic mode. See article page 12.

Articles

Unlocking the Secrets of Extrusion: How Process Parameters Shape Temperature and Force for Optimal Results
By Paul Robbins, et al.
Page 6

Extrusion Industry News & Technology

Dee Zee Installs New Powder Coating Line: Vertical Configuration Accommodates Longer Profiles
Page 12

General Extrusions’ New Energy Efficient Induction Heater
Page 14

Aluminum Extrusions for All Automotive Powertrains
By Andrew Halonen
Page 16

How to Predict Profile Front Scrap with a Novel Analytical Equation
By Tommaso Pinter
Page 20

Aluminum Remains a Key Material for Innovative Design
Page 22

Global Magnesium Market: Supply, Demand, and Future Outlook
By J.P. Weiler
Page 26

The Road to Efficiency in the Extrusion Process is Paved with Automation
By Roger Blanch and Miquel Viñolas
Page 30

Australasian Extrusion Conference Returns
By Barbara Rinderer
Page 32

The Importance of RFQs in Ensuring Worker Safety
By Alex Lowery
Page 34

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