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  • Figure 1. A physical simulation of a modeled Force 1 explosion gives attendees perspective into the potential risks.

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    Casthouse Safety Workshop Series Enjoys High Participation and New Innovations

    By Andrew Smith, The Aluminum Association. The Casthouse Safety Workshop, developed by the Aluminum Association, has been the premier safety series for operators, supervisors, and maintenance and EHS professionals in aluminum casthouses since 1993. The conference walks attendees through the foundations of molten metal handling and the associated risks during melting, transfer, and casting operations […]

  • extrusions

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    Supporting Extruders in Navigating the Environmental Landscape

    By Lynn Brown, Long Point Associates, and Shane Tredup, Custom Aluminum Products and the AEC Sustainability Team Over the past 6-12 months, aluminum extruders have reported substantial growth in the number and frequency of requests for environmental data from customers, including the carbon footprint of their products, the extruders GHG Protocol Scope 1, Scope 2 […]

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    Hydro Expands Extrusion Capacity in Rackwitz with Upcycled Press

    Hydro Extrusions recently expanded its extrusion operation in Rackwitz, Germany, with the installation of a third extrusion press line, which was officially put into operation at the end of 2023. The €11 million project includes a 22 MN, 8 inch upcycled extrusion press, along with an energy efficient aging oven—representing a solid investment in the […]

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    Advanced Magnesium Injection Molding Process Leads the Way to a Greener Future

    By Ashley Stone, MAXImolding! Technology GmbH. Cold-chamber die casting (best used for aluminum and other metals with high melting points) and hot-chamber die casting (best used for magnesium and other metals with lower melting points) are common methods for the production of complex parts. However, these two methods do not necessarily meet end-user expectations for […]

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    Advances in Processing Alumina Refinery Bauxite Residue Waste

    By Alton Tabereaux, Contributing Editor. Bauxite residue is an insoluble solid waste by-product generated after the digestion of gibbsitic bauxite ore with sodium hydroxide at elevated temperature and pressure in the Bayer process for the extraction of alumina. During the digestion process, aluminum minerals react with caustic soda process liquor to form soluble sodium aluminate […]

  • Figure 2. Women gather to network and share their experiences at an EE Women’s Network meeting in Barcelona, Spain.

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    Addressing Recruitment Challenges Through Diversity and Inclusion

    By Kevin Widlic, Contributing Editor. Hydro believes it is going to see a dramatic shift in its employee base over the next five years, with 25,000 new employees entering the company. Some of these new employees will join through acquisitions in support of future growth, while others will be through recruitment. Of these, a higher […]

  • computer chips with AI printed on it

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    Growth Opportunities Using AI Tools in the Extrusion Market

    By Andrew Halonen, Mayflower Consulting LLC. How many aluminum industry executives have been asked by their employees, management team, or board what their artificial intelligence (AI) strategy is? While this is a fair question, if it has not yet been explored, it’s not easy to provide an answer. AI tools are being used today in […]