DC casting

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  • The Logan Aluminum can sheet production facility in Russellville, KY.

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    Logan Aluminum Improves Efficiency and Lowers Greenhouse Gas Emissions

    By Steven A. Wilkerson, Logan Aluminum, and Geoff Perdue and Steve Cherico, Wahl Refractory Solutions.  The drive for continuous improvement and the emphasis on the team concept are key to the success at Logan Aluminum, a major aluminum can sheet manufacturer based in Kentucky. This motivation propels the company to investigate and implement new technologies […]

  • Exterior of Hydro's Sunndal plant, showing aluminum billet stacked in front

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    Company Profile: The Collaborative Triangle of Aluminum Innovation

    By Rose Eaton, Light Metal Age. In a village in Norway called Sunndalsøra, nestled between a crystal blue fjord and two massive mountain ranges, lies Hydro Sunndal, the largest primary aluminum plant in Europe and one of the most modern. Overabundant water flowing down the mountains and the deep-sea fjord have provided the area with […]

  • Wagstaff rolling slab Figure 1. A 500 mm x 1,500 mm, AA3104 alloy ingot cast using APEX-GL technology at a rate of 120 mm/min.

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    New Mold Technology Provides Flexibility in Slab Casting

    Wagstaff, Inc., located in Spokane Valley, WA, is a leader in the development of direct chill (DC) casting of aluminum billet and rolling ingot (slab). With over 75 years of innovation, the company has a long history of research and development of new solutions for DC casting. Recently, the company introduced its new APEX™ technology […]

  • The new casting facility at Western Extrusions.

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    Western Extrusions’ New Highly 
Automated Casthouse

    Western Extrusions, located in Carrollton, TX, manufactures and supplies quality aluminum profiles to a variety of industries and markets, including building and construction, transportation, consumer durables, electrical, and distribution. Recently, the company completed the construction and start up of its first casting facility. The new casthouse empowers the company to have control over its own […]

  • UC Rusal - Krasnoyarsk

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    ARTICLE: UC Rusal’s Largest Aluminum Smelter Increases Billet Production

    As UC Rusal’s largest aluminum facility, the Krasnoyarsk (KRAZ) aluminum smelter in Krasnoyarsk, Russia, has become a significant site for innovation within the company with improvements ongoing. In 2018, the company commissioned a new casting complex there for the production of large diameter billet. The company invested US$40 million in the construction of the casthouse […]