Industry 4.0

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    Lotte Aluminium Orders Digitalization Package for New Aluminum Foil Plant in Kentucky

    Lotte Aluminium Materials USA LLC formed a strategic partnership with SMS group for the supply of an advanced digitalization package for Lotte’s greenfield aluminum cathode foil production plant being built in Elizabethtown, Kentucky. The package will help the site to set new operational standards. “With SMS group, we have the right partner for our business […]

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    Machine Learning Brings Big Value to Light Metal Manufacturing

    By Andrew Halonen, Mayflower Consulting LLC. Material developers and producers are feeling global pressure to optimize their respective businesses, especially as communications get easier and as once-difficult tasks are optimized and commoditized by automation technologies. Gone are the days that a midwestern forging producer would automatically have a competitive advantage with an automotive OEM over […]

  • Figure 1. Digital electronic control systems provide unmatched performance and enable connectivity to I4.0 networks for data-driven productivity increases.

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    Upgrading Extrusion Press Hydraulics and Controls to the Connected Future

    By Michael R. Kramer, Bosch Rexroth Corporation. There is a growing recognition in the extrusion industry of the value of fully committing to the connected future offered by Industry 4.0 (I4.0) technology platforms. These smart, efficient, and highly connected systems provide opportunities for increased productivity and profitability, reduced downtime, lower maintenance costs, improved quality, and […]

  • Figure 1. Diagram showing where energy losses occur within a TRF.

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    ARTICLE: Digital Twin Methodology Improves Performance and Yield in an Aluminum Tilt Rotary Furnace

    By Martin Lawrence, Reed Hendershot, and Avishek Guha, Air Products and Chemicals, Inc., and Mike Dines, Tandom Metallurgical Abstract Significant improvements can be made to aluminum remelting by optimizing furnace performance using Industry 4.0 methodology and by applying the digital twin concept to the melting process. In metal remelting applications, the current practice relies heavily […]

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    August 2020

    Cover Steve Berthelot, site supervisor for GNA alutech, shows some of the finer points of his company’s 100 ton capacity homogenizing furnace at the new Ellwood Aluminum facility. (See article beginning on page 6.) Articles Ellwood Embarks on a Journey to the Lighter Side with New Aluminum Casting Complex Page 6 World Secondary Aluminum Industry […]

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    June 2020

    Cover Forward thinking technologies of the future are becoming available in the here and now, providing new opportunities for greater efficiencies in aluminum manufacturing and applications. One area of innovation is Industry 4.0, which has the power to reshape how companies approach aluminum processing (see articles on pages 10 and 18). Another area of advancement […]