Applications & Design

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    Designing Folding Bicycles using 3D Printed Aluminum

    Mark Walker of Montague Bikes worked with Shapeways for the production of 3D printed aluminum parts for their line of foldable bicycles. Montague Bikes is a mid-sized company headquartered in Cambridge, Massachusetts. The company is involved in researching, developing, designing, and testing bikes, which they also distribute. The 3D printing capabilities has enabled the company to […]

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    Global Food and Beverage Packaging Market Growing

    The global food and beverage packaging market is expected to reach close to US$36 billion by 2020, growing at a CAGR of more than 3%, according to the latest market study released by Technavio titled, “‘Global Food and Beverage Metal Can Market 2016-2020.” The packaged food market is expected to generate a market value of around US$3 trillion […]

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    New Green Building Guidelines

    The Aluminum Association released Aluminum in Green Buildings: A Guide to Green Building Development and Certification with Aluminum Products, which is intended to assist and support aluminum end-users—architects, designers, and engineers—in understanding how aluminum contributes to green building development and achieving certifications like LEED®. Based on key requirements of the current, most-commonly adopted green building […]

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    Satellites Sing in Aluminum Sea Shell

    The Orbit Pavilion is a unique aluminum structure that reflects the trajectory of satellites orbiting the Earth. When NASA presented Jason Klimoski and Lesley Chang of Brooklyn, New Yortk, architecture studio StudioKCA with the challenge, the architects were inspired by the experience of placing a shell next to your ear and “listening to the ocean,” constructing an […]

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    Aluminum Extrusions Frame 3D Printer

    Ultimaker is one of the big name producers of 3D printing equipment for hobbyists and tinkerers. In homage to the manufacturer, a software engineer from Austin, TX, designed and built a 3D printer based on the Ultimaker2 utilizing aluminum extrusions as its frame. By adding an aluminum frame, he was able to create a printer […]

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    The Ingenious Design of the Aluminum Beverage Can

    Bill Hammack from Department of Chemical Engineering, University of Illinois, details the engineering choices underlying the design of a beverage can. He explains why it is cylindrical, outlines the manufacturing steps needed to created the can, notes why the can narrows near it lid, shows close ups of the double-seam that hold the lid on, […]

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    Students Invited to Enter the 2015 Aluminum Extrusion Student Design Competition

    The ET Foundation, the educational and scientific organization devoted to promoting and advancing aluminum extrusion processes and technologies, and Bonnell Aluminum are seeking entries for the 2015 International Aluminum Extrusion Student Design Competition.  Scholarships in the form of cash awards will be presented to the top designs.  Bonnell Aluminum will be the sole sponsor for […]