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    Constellium and PyroGenesis to Jointly Develop Plasma Torch Technology for Aluminum Melting

    Constellium signed a partnership agreement with PyroGenesis Canada Inc. to test the use of plasma torch technology at one of Constellium’s casthouses. This will support the company’s decarbonization goals. “As part of our decarbonization roadmap, Constellium has been evaluating various solutions to support the decarbonization efforts within our aluminum casthouses. The plasma torch technology has the […]

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    Constellium to Test the Use Hydrogen Fuel to Support Decarbonization Efforts

    Constellium plans to begin industrial testing of hydrogen utilization in its casthouses, marking a significant step in its commitment to decarbonizing its operations. Within the company’s worldwide operations, recycling and casting represent close to 50% of its direct greenhouse gas (GHG) emissions, making them the most energy intensive activities. “We are excited to embark on […]

  • The melting and holding furnaces within the new Matalco casthouse in Kentucky.

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    Matalco Launches Remelt Facility in Kentucky

    Matalco Inc. completed the construction and startup of its seventh remelt facility, located in Franklin, KY, which will operate under the name Matalco Kentucky LLC. The $65 million investment represents the company’s third new plant project in the last eight years. The new plant will focus on the production of rolling ingot — affirming the […]

  • Rio Tinto Commissions New Aluminum Remelt Furnace in Quebec

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    Rio Tinto Commissions New Aluminum Remelt Furnace in Quebec

    Rio Tinto commissioned a new remelt furnace at its Laterrière Plant in the Saguenay–Lac-Saint-Jean region of Quebec, Canada. The furnace provides rolled product customers in the North American automotive and packaging industries a new sustainable supply solution combining low-carbon and recycled aluminum. “Aluminum is 100% recyclable and the demand for recycled metal is continually growing,” […]

  • The new casting facility at Western Extrusions.

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    Western Extrusions’ New Highly 
Automated Casthouse

    Western Extrusions, located in Carrollton, TX, manufactures and supplies quality aluminum profiles to a variety of industries and markets, including building and construction, transportation, consumer durables, electrical, and distribution. Recently, the company completed the construction and start up of its first casting facility. The new casthouse empowers the company to have control over its own […]

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    Prolind Aluminum Opens New Remelt-Recycle Facility in Paraíba Valley

    Prolind Aluminum, headquartered in São José dos Campos, in the state of São Paulo, Brazil, opened a new facility this February, in the Paraíba Valley. The new remelting plant recycles aluminum profiles, which will be used for the production of new products. Consequently, the company is positioning itself as the only Brazilian company in the […]

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    Aluminum Remelting and Casthouse Strategies

    The aluminum casthouse is where aluminum wrought processing and shape casting begins, and there are many casthouse functions to consider. Scrap sorting, decoating of organic coatings on scrap, remelting, alloying, melt purification by refining and degassing, grain refining, melt transfer to casting station, casting by direct chill or other means, ingot heat treatment, and dross […]

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    Matalco Orders New Furnaces and Equipment for Latest Greenfield Site in Wisconsin

    Matalco Inc. entered into an agreement with Gillespie & Powers Inc. for their supply of one 115,000 lb tilting melting furnace, one 115,000 lb tilting holding furnace, three 120,000 lb batch homogenizing ovens, and two 120,000 lb. batch coolers with charging car, and related equipment in support of Matalco’s business expansion in Wisconsin Rapids, Wisconsin. […]