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  • Figure 1. Nissan Rogue.

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    Reducing the Cost of Aluminum Car Doors with Tailor-Welded Blanks

    By Andrew Halonen, Mayflower Consulting LLC. In automotive engineering, material selection is not a static activity. A decision made on today’s model could be reversed on the next one. This can be good or bad depending on one’s perspective. Materials manufacturers are continually innovating and bringing robust solutions to the market, providing vehicle OEMs with […]

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    Novelis Oswego Rolls On: Increasing Capacity While Meeting Growing Demand for Sustainability

    Novelis Inc. operates a global network of rolling and recycling facilities located in North America, South America, Europe, and Asia. The company is a leading supplier of aluminum sheet for various industries, including automotive, where it is used in the production of structural components and exterior body panels found in more than 225 vehicle models […]

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    Alumobility Demonstrates the Value of Aluminum in Commercial Vehicles

    Alumobility is a global organization that fosters collaboration between leading aluminum companies and downstream enabling-technology partners that are committed to driving value for automakers and consumers. The organization works to support the implementation of aluminum in vehicles through technical studies and thought leadership. Recently, the organization presented a Last-Mile Delivery Vehicle (LMDV) concept during EuroCarBody’s […]

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    Ronal Group Introduces Carbon Neutral Recycled Aluminum Wheel

    By Martin Hartlieb, Viami International Inc. Shifting legal regulations and changing expectations and demands from customers are increasingly affecting the automotive industry and its entire supply chain. As a result, the carbon footprint of automotive OEMs and their suppliers and their products are increasingly coming into focus. In the face of these changing perceptions regarding […]

  • Project team members observe the commissioning of the new press at General Extrusions. (All photos: SMS group/OMAV.)

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    General Extrusions Installs Advanced New Press Line

    Based in Youngstown, OH, General Extrusions Inc. (GEI) is a family owned extruder of high quality aluminum profiles for the automotive, building and construction, furniture, and other industries. Recently, the company completed its first major investment project since 2000. The project includes the installation and start up of a new 25 MN, 8 inch extrusion […]

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    Hydro Powers Its Extrusion Operations with Solar

    Hydro Extrusions is a major worldwide manufacturer of tailored aluminum profiles for a wide range of industries, from building and construction to automotive, transportation, electronic, maritime, and beyond. In Europe alone, the company operates 40 plants across 16 countries—making it the largest extruder on the continent. In response to demands from sustainability-minded customers, Hydro has […]

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    The Potential for Magnesium Forgings in Automotive

    By Andrew Halonen, Mayflower Consulting LLC. In the world of product development, many materials are available to pick from, yet companies tend to play to their favorites. In metals, these materials range from exotic to common, from low density to high, and they are processed into different forms. The majority of car components — from […]

  • Figure 1. EOL cars that have been compacted in preparation for shredding and recycling.

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    Industry 4.0 for the Upcycling of Automotive Aluminum Scrap

    By Emily Molstad and Caleb Ralphs, VALIS Insights Inc., and Aaron Birt, Sean Kelly, and Diran Apelian, Solvus Global. The aluminum industry requires a drastic shift in business as usual to meet rapidly growing demand while significantly reducing emissions associated with production. The automotive industry highlights this shift, as utilization of aluminum for lightweighting and […]

  • ALDEL potline one

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    European Aluminum Smelters Face Closures

    By Alton Tabereaux, Contributing Editor. The European primary aluminum industry has been deeply impacted by surging energy prices. This is due to a combination of factors, including increasing demand, skyrocketing natural gas prices, and insufficient quantities of affordable renewable (wind, solar, hydro) or nuclear energy. The invasion of Ukraine also significantly impacted supply chains, in […]