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  • Magna International

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    Magna Develops Ultralight Door Module

    Magna International Inc. — in cooperation with the U.S. Department of Energy (DOE) and partners Fiat Chrysler Automotive (FCA) US and Grupo Antolin — developed a new, ultralight door architecture that achieves 42.5% mass savings compared to an average current production door. The door-in-white assembly makes extensive use of aluminum, which achieves approximately half of the total […]

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    ORNL 3D-Printed Excavator Project Advances Additive Manufacturing R&D

    Oak Ridge National Laboratory (ORNL) researchers partnered with industry partners and university students to design and produce the world’s first 3D-printed excavator as part of Project Additive Manufactured Excavator (AME), which will focus on using metal additive manufacturing to develop heavy construction machinery. The prototype will leverage large-scale additive manufacturing technologies and explore the feasibility of printing with metal […]

  • Oak Ridge National Laboratory - Laser Bonding

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    Oak Ridge Uses Lasers to Bond Aluminum and Carbon Fiber

    Joining aluminum and carbon fiber composites for lightweight cars and other multi-material high-end products could become less expensive and the joints more robust because of a new method that harnesses a laser’s power and precision. The process, developed by a team led by Adrian Sabau of the Department of Energy’s Oak Ridge National Laboratory (ORNL), […]