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  • An aluminum battery casing for an electric car.

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    Ferrari Reveals Recycled Aluminum Chassis for Its First Fully Electric Vehicle

    Ferrari revealed the production-ready chassis and components of its new electric car, the Elettrica — the first full-electric model in the company’s history. The model is a key element in the company’s multi-energy strategy, which encompasses internal combustion engine (ICE), hybrid electric (HEV), plug-in hybrid electric (PHEV), and fully electric powertrains. “With the new Ferrari […]

  • Two men stand in front of an aluminum foam battery housing.

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    Fraunhofer IWU and Amsted Automotive Introduce Battery Housings Made from Aluminum Foam

    Fraunhofer IWU, an institute for machine tools and forming technology, and Amsted Automotive, an automotive supplier, introduced an integrally designed battery housing with aluminum foam sandwiches. This special material structure consists of two solid aluminum sheets enclosing an inner core of aluminum foam. This new development is in response to continued demand for electric vehicles […]

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    Brembo Shifts to 100% Recycled Aluminum in Its Brake Calipers for Vehicles

    Brembo officially launched the use of an alloy with 100% recycled aluminum in the production of its original equipment calipers for automotive vehicles — a key step forward in the company’s sustainability journey. “The adoption of recycled aluminum in the production of our iconic brake calipers embodies our ongoing commitment to innovation for sustainability. This […]

  • A die cast aluminum part.

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    ORNL Develops Recycled Aluminum Alloy to Strengthen Domestic Automotive Supply Chain

    Oak Ridge National Laboratory (ORNL), part of the U.S. Department of Energy (DOE), developed a new recycled-aluminum alloy, called RidgeAlloy. The alloy is produced by remelting post-consumer scrap aluminum and recasting it into a material that meets the strength, ductility and crashworthiness standards for structural vehicle parts. This is expected to enable the transformation of  low-value […]

  • Stacks of aluminum foundry alloy ingots

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    Hydro Expands Hydro CIRCAL Product Offerings to Include Foundry Alloys

    Hydro first launched its Hydro CIRCAL brand with a minimum of 75% post-consumer scrap content in 2019. Since then, CIRCAL in the form of extrusion billet has been used in the production of profiles for a variety of industries, in particular architectural applications. Hydro is now expanding its CIRCAL line to include foundry alloys for critical […]

  • An aluminum spaceframe on a vehicle assembly line.

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    Giga-Castings in the Automotive Industry: An Updated Review

    By Alicia Hartlieb and Martin Hartlieb, Viami International Inc. Structural die castings for car bodies have been around for more than 30 years, and they have been growing in size and complexity. Many cars today already have parts like shock towers, cross members, and/or long side members made from structural aluminum die casting. Sometimes, even […]

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    Hydro and Nemak to Develop Cast Aluminum Products for Automotive

    Hydro has signed a letter of intent (LOI) with Nemak to develop low-carbon aluminum cast products for the automotive industry. The aim is to accelerate decarbonization efforts and support car manufacturers in reaching their sustainability goals. “Expectations from society and customers towards business and industry to drive change are rising rapidly,” said Hanne Simensen, executive […]